| AEC POY + FDY Pilot Line, 2019/20 yr, NEW & never installed. |
| Item Number | 17913 |
| Quantity | 1 |
| Machine | AEC POY + FDY Pilot Line, 2019/20 yr, NEW & never installed. |
| Description | 2 auto-doffing threadlines (up to 12kg/hr), down to 1.5dpf in POY
Product : POY Yarn
Raw Material: Polyester (PET) Chips
Complete Equipment Detail
1] Extruder with hopper dryer
Screw -( Dia 25 mm, L/D 30 ) MOC : EN41B . Hardness : 62 - 65 HRC
Barrel -( Od : 75 mm x ID 25 mm MOC : EN41B Hardness : 62-65 HRC)
Gear Box -Extruder duty helical Type Capacity : 5 Kw , Max output RPM : 120 , Foot mounted design, Make: Rotomotive
Motor -5Kw, Flange mounted with gearbox, Make: Rotomotive. RPM : 1440
Heater - Ceramic Heater 4 nos, Total 4 nos heating Zone, Heating capacity : 3 Kw x 4 = 12 Kw, With Individual Temp control section.
Max Temp : 400 C, Temp Accuracy : +/-1 C, S.S. cover ,
S.S hopper, Dryer Capacity : 10 Kg, Heating capacity : 8 Kw, Max temp 160 C, Temp accuracy +_ 1 C, With Insulation and air lock door for moisture prevention
2] Melt pressure Regulator - 2 Nos with manual lever type screen changer for in-line filter change directly after extruder, First one Placed at the inlet of the pump to maintain the set pressure value on the inlet of the pump by varying the extruder rpm, Make : Gefran, Capacity : 350 Bar Max . with 4-20 MA Output, Pressure Accuracy : +/- 1 Bar, Max Heating temp : 300 C
3] Metering Pump Assy Qty : 1 Nos, 3.0 CC metering pump, MOC : HCHC D2 grade with HRC 62-65, Single inlet Single Outlet design., Geared motor- 1Hp, Make - Swipfe, Max RPM: 40, Heater capacity : 1.5 Kw ? Max Temp : 400 C, Temp Accuracy : +/-1 C, one temp controller zone to control the temp
4] Spinning beam for POY production - Spinning head assembly, MOC : Stainless steel 410, HRC : 32-35, Bottom Mounting pack assembly, Heater Capacity: 10 Kw . Max temp : 400 C, Immerged Heater Oil Heating system, Temp Accuracy : +/-1 C ? Pack-body 4 Nos, MOC : SS 410, Distribution Plate, 4 Nos MOC SS 410 Spinneret, 4 Nos (96F, 72F, 48F) ), MOC , SUS 630
5] Quenching chamber - Qty 1 nos, S.S.Chamber ( Honey comb), Size : 1700 mm ( H ) x 300 mm ( d) x 250 mm ( W) Blower section with capacity of 400 CFM, Blower Capacity : 3 H.P (Make : Local), Air Velocity 0.8 meter/second to 1.5 meter/second, With separate temp controller of the chilling chamber, Temp Range : 12- 22 C, Temp Accuracy : +/-1 C, Also variable port for the controlling air flow in the chamber.
6] Spin Finish Unit - Spin Finish Pump 0.06 cc/ rev, Single Inlet four Outlet design, MOC : SS 316, With Oil roller unit, Spin Finish Tank50Ltr, MOC : SS 316, Spin finish guide- 24 Nos MOC : Ceramic, With adjustable supports, Gear Motor 1 hp (Make : SWIPFE, Max. Output RPM : 40
7] Take up Godets - Qty 2 nos. Godet with Hard chrome mirror finish face, Size : Dia 160 mm x 190 mm L, With separator roller unit with adjustable angle, Solid base frame for vibration free running , Motor 2 hp Max Speed : 3000 MPM
8] Winder: - 1 Nos, Speed : up to 3000 MPM, No of Ends : 2 Cam shaft traverse system , winding length : 120 mm, Max. Diameter of Bobbin : 350 mm, Max. Weight on Bobbin : 6 Kg. With Auto doffing System for continuous production , Speed Accuracy - +/- 3 - 5 MPM, With Auto Control System On two winding spindles ( ends ) Four such reels are installed & four such reels are wound at once
9] Ceramic Guide and support, Suction Gun
10] Control Panel - Complete Computerized system with PLC base control
11] Complete structure for Machine assembly Plant side Utility requirement .
12] Also available for purchase is brand new mint condition DRI AIR dehumidifying dryer bought to size for the unit. Model APD-2, on stand w/ casters and vacuum take off box. Smart touch control, new model purchased 2020.
13] Also available for purchase is like new (tested once) MOVACOLOR Masterbatch Gravimetric dosing system. The unit was designed for this specific master batch unit to be used in tandem.
AUXILIARY UTILITIES NOT INCLUDED 1) Chiller unit, 5 ton capacity 2) Chips Dryer Dehumidifier crystallizer 3) Normal water connection up to plant 4) Power connection up to control panel Air 5) 8 Kg/cm2 ? 250 CFM constant pressure 6) Lab testing equipment for yarn 7) Spinneret cleaning equipment
FDY SPINNING SECTION DETAIL
1] Hot Godet pair - 2 Set ( 4 nos ), Godet Size : Dia 160 mm x 190 mm L o Hot Godet with Hard chrome Surface finish , RA value on surface : <_ 0.4, Heating capacity : 6 Kw Per godet, Max temperature on Godet surface : 175 C, Harness value on Godet surface : 65 HRC, Motor : 3 HP, Max MPM : 3500 MPM, With Duo adjustment in angle for wrapping of filament more than 3 times, With vibration free base structure for godet., With 2 set of intermingling jets for FDY production
2] Structure, A complete heavy structure for Adjustment of 2 Godet pair, Also having possibility to add 3rd pair of godet in future for extra tenacity yarn, This structure can be easily adopted between POY machine to convert in FDY section ., This Structure design is easily removable and can be added in POY machine .
3] Control Panel - Schneider make control panel For Duo Godets ., Also Auto control login with main machine control panel, This Control panel can separately control the FDY segment also . Structure have ON / OFF switch for each duo pair for better runnablity .
4] Adjustment with POY Production, FDY Segment having a design of few Bypass guide , through which we can produce POY also without removing structure . Also , we can start Producing directly FDY from POY Without stopping the machine , as in process just need to take filament in suction gun , Start hot Godets and pass through it up to winder . This Design will save time and wastage from converting POY to FDY . This equipment can produce partially oriented yarn, (POY) and has a separate heated stand alone godet section for fully drawn yarn (FDY).
Photos were made prior to shipment. By the time customer received they needed more capacity. Crated as received and available for resale. Everything to be included as described above. |
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_thumb.jpg "AEC POY + FDY Pilot Line, 2019/20 yr, NEW & never installed.")
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